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Completed design for v2.

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This commit is contained in:
Teddy Middleton-Smith
2025-06-10 16:38:59 +01:00
parent 3eef5ea046
commit 9e459446c9
47 changed files with 1194 additions and 294 deletions
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13
models/glovebox_door/door_gasket.scad Normal file
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include <../../config.scad>
module door_gasket() {
color("black") difference() {
cube([R_EXTERNAL[0], R_EXTERNAL[2], T_GASKET_RUBBER], center = true);
cube([R_EXTERNAL[0] - 2 * W_DOOR_GASKET, R_EXTERNAL[2] - 2 * W_DOOR_GASKET, T_GASKET_RUBBER], center = true);
}
// Shopping
}
// test output
door_gasket();

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models/glovebox_door/door_gasket.stl Normal file
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models/glovebox_door/door_support_beam.scad Normal file
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include <../../config.scad>
use <../common/c_channel_beam.scad>;
module door_support_beam(length) {
color("darkgrey") c_channel_beam(length, W_DOOR_SUPPORT_BEAM, D_DOOR_SUPPORT_BEAM, T_DOOR_SUPPORT_BEAM, true);
// Shopping
echo(str("Rectangular Aluminium channel beam: Rectangular Aluminium channel beam ", length, "mm x ", W_DOOR_SUPPORT_BEAM, "mm x ", D_DOOR_SUPPORT_BEAM, "mm x ", T_DOOR_SUPPORT_BEAM, "mm - x1"));
}
door_support_beam(500);

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models/glovebox_door/door_support_beam_on_x.stl Normal file
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models/glovebox_door/door_support_beam_on_y.stl Normal file
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models/glovebox_door/glove_gasket.scad Normal file
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include <../../config.scad>;
use <./glove_gasket_holes.scad>;
module glove_gasket() {
color("black") difference() {
// Body
cylinder(T_GASKET_RUBBER, D_GLOVE_HOLE / 2 + W_DOOR_GASKET, D_GLOVE_HOLE / 2 + W_DOOR_GASKET, center = true);
// Arm hole
cylinder(T_GASKET_RUBBER, D_GLOVE_HOLE / 2, D_GLOVE_HOLE / 2, center = true);
// Fastener holes
glove_gasket_holes();
}
// Shopping
echo(str("EDPM rubber: Vent Gasket ", D_GLOVE_HOLE + W_DOOR_GASKET * 2, "mm x ", D_GLOVE_HOLE + W_DOOR_GASKET * 2, "mm - x1"));
}
$fn = 250;
// test output
glove_gasket();

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models/glovebox_door/glove_gasket.stl Normal file
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models/glovebox_door/glove_gasket_holes.scad Normal file
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include <../../config.scad>;
module glove_gasket_holes() {
for (index_hole = [0 : 1 : COUNT_BOLTS_PER_GLOVE - 1]) {
rotate([0, 0, 360 / COUNT_BOLTS_PER_GLOVE * index_hole]) translate([0, D_GLOVE_HOLE / 2 + W_DOOR_GASKET / 2, 0])
// rotate([90, 0, 0])
cylinder(T_HDPE_SHEET + T_GASKET_RUBBER, SIZE_BOLT_GLOVE / 2, SIZE_BOLT_GLOVE / 2, center = true);
}
// Shopping
}
// test output
glove_gasket_holes();

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models/glovebox_door/glovebox_door.scad Normal file
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include <../../config.scad>;
use <./door_support_beam.scad>;
use <./glove_gasket_holes.scad>;
use <../common/metric_bolt_functions.scad>;
use <../common/metric_countersunk_head_bolt.scad>;
use <../common/washer.scad>;
module glovebox_door() {
union() {
difference() {
union() {
/*
difference() {
// clear panel
// color("white", 0.4)
color("black")
translate([0, -R_EXTERNAL[2] / 2, -T_HDPE_SHEET / 2]) cube([R_EXTERNAL[0], R_EXTERNAL[2], T_HDPE_SHEET], center = true);
for (index_side = [0 : 1 : 1]) {
mirror([index_side, 0, 0]) {
translate([
OFFSET_GLOVE_HOLE_CENTRES_X / 2
, -R_EXTERNAL[2] * 3 / 4
, -T_HDPE_SHEET / 2
]){
// Glove holes
cylinder(T_HDPE_SHEET, D_GLOVE_HOLE / 2, D_GLOVE_HOLE / 2, center = true);
// Gasket fastener holes
glove_gasket_holes();
}
}
}
}
*/
color("white", 0.4) import("./glovebox_door_panel_only.stl");
// gasket
color("black") translate([
0
, -R_EXTERNAL[2] / 2
, -(T_HDPE_SHEET + T_GASKET_RUBBER / 2)
])
import("./door_gasket.stl");
// Glove gasket
color("black") for (index_side = [0 : 1 : 1]) {
mirror([index_side, 0, 0]) {
translate([
OFFSET_GLOVE_HOLE_CENTRES_X / 2
, -R_EXTERNAL[2] * 3 / 4
, -T_HDPE_SHEET - T_GASKET_RUBBER / 2
])
import("./glove_gasket.stl");
}
}
/*
// Glove holding peg - CAN JUST INVERT THE GLOVES
translate([0, -100, -100 / 2]) cylinder(100, 12, 12, center = true);
*/
// Support beams
color("darkgrey") {
// Top
translate([
D_DOOR_SUPPORT_BEAM / 2
, -D_DOOR_SUPPORT_BEAM
, W_DOOR_SUPPORT_BEAM / 2
]) rotate([0, 90, 0])
// door_support_beam(R_EXTERNAL[0] - D_DOOR_SUPPORT_BEAM);
import("./door_support_beam_on_x.stl");
// Bottom
translate([
-D_DOOR_SUPPORT_BEAM / 2
, -R_EXTERNAL[2] + D_DOOR_SUPPORT_BEAM
, W_DOOR_SUPPORT_BEAM / 2
]) rotate([0, 90, 180])
// door_support_beam(R_EXTERNAL[0] - D_DOOR_SUPPORT_BEAM);
import("./door_support_beam_on_x.stl");
// Left
translate([
-(R_EXTERNAL[0] / 2 - W_DOOR_SUPPORT_BEAM / 2)
, -(R_EXTERNAL[2] - D_DOOR_SUPPORT_BEAM) / 2
, W_DOOR_SUPPORT_BEAM / 2
]) rotate([90, -90, 0])
// door_support_beam(R_EXTERNAL[2] - D_DOOR_SUPPORT_BEAM);
import("./door_support_beam_on_y.stl");
// Right
translate([
R_EXTERNAL[0] / 2 - W_DOOR_SUPPORT_BEAM / 2
, -R_EXTERNAL[2] / 2 - D_DOOR_SUPPORT_BEAM / 2
, W_DOOR_SUPPORT_BEAM / 2
]) rotate([90, 90, 0])
// door_support_beam(R_EXTERNAL[2] - D_DOOR_SUPPORT_BEAM);
import("./door_support_beam_on_y.stl");
}
}
// Bolt holes
// Top
for (index_hole_on_x = [0 : 1 : COUNT_BOLTS_PER_DOOR_GASKET_ON_X_TOP - 1]) {
translate([
R_EXTERNAL[0] / 2 - OFFSET_BOLTS_FROM_SEAL_END - (R_EXTERNAL[0] - D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END * 2) / (COUNT_BOLTS_PER_DOOR_GASKET_ON_X_TOP - 1) * index_hole_on_x
, -(D_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM) / 2
, 0
])
cylinder(W_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM * 2, SIZE_BOLT_DOOR_GASKET / 2, SIZE_BOLT_DOOR_GASKET / 2, center = true);
}
// Bottom
for (index_hole_on_x = [0 : 1 : COUNT_BOLTS_PER_DOOR_GASKET_ON_X_BOTTOM - 1]) {
translate([
-(R_EXTERNAL[0] / 2 - OFFSET_BOLTS_FROM_SEAL_END - (R_EXTERNAL[0] - D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END * 2) / (COUNT_BOLTS_PER_DOOR_GASKET_ON_X_BOTTOM - 1) * index_hole_on_x)
, -R_EXTERNAL[1] + (D_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM) / 2
, 0
])
cylinder(W_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM * 2, SIZE_BOLT_DOOR_GASKET / 2, SIZE_BOLT_DOOR_GASKET / 2, center = true);
}
for (index_hole_on_z = [0 : 1 : COUNT_BOLTS_PER_DOOR_GASKET_ON_Z - 1]) {
// Right
translate([
R_EXTERNAL[0] / 2 - (D_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM) / 2
, -D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END - (R_EXTERNAL[1] - D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END * 2) / (COUNT_BOLTS_PER_DOOR_GASKET_ON_Z - 1) * index_hole_on_z
, 0
])
cylinder(W_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM * 2, SIZE_BOLT_DOOR_GASKET / 2, SIZE_BOLT_DOOR_GASKET / 2, center = true);
// Left
translate([
-(R_EXTERNAL[0] / 2 - (D_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM) / 2)
, -OFFSET_BOLTS_FROM_SEAL_END - (R_EXTERNAL[1] - D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END * 2) / (COUNT_BOLTS_PER_DOOR_GASKET_ON_Z - 1) * index_hole_on_z
, 0
])
cylinder(W_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM * 2, SIZE_BOLT_DOOR_GASKET / 2, SIZE_BOLT_DOOR_GASKET / 2, center = true);
}
}
// Bolts
// Door seal
// Top
for (index_hole_on_x = [0 : 1 : COUNT_BOLTS_PER_DOOR_GASKET_ON_X_TOP - 1]) {
translate([
D_DOOR_SUPPORT_BEAM -(R_EXTERNAL[0] / 2 - OFFSET_BOLTS_FROM_SEAL_END - (R_EXTERNAL[0] - D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END * 2) / (COUNT_BOLTS_PER_DOOR_GASKET_ON_X_TOP - 1) * index_hole_on_x)
, -(D_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM) / 2
, 0
]) {
// Bolt and nut
translate([0, 0, LENGTH_BOLT_DOOR_GASKET / 2 - T_HDPE_SHEET - T_GASKET_RUBBER]) mirror([0, 0, 1]) metric_countersunk_head_bolt(SIZE_BOLT_DOOR_GASKET, LENGTH_BOLT_DOOR_GASKET, true, OFFSET_NUT_FROM_BOLT_END);
// Washer
translate([0, 0, T_DOOR_SUPPORT_BEAM + T_WASHER_DOOR_GASKET / 2]) washer(T_WASHER_DOOR_GASKET, D_WASHER_DOOR_GASKET, SIZE_BOLT_DOOR_GASKET, centre = true);
}
}
// Bottom
for (index_hole_on_x = [0 : 1 : COUNT_BOLTS_PER_DOOR_GASKET_ON_X_BOTTOM - 1]) {
translate([
-(R_EXTERNAL[0] / 2 - OFFSET_BOLTS_FROM_SEAL_END - (R_EXTERNAL[0] - D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END * 2) / (COUNT_BOLTS_PER_DOOR_GASKET_ON_X_BOTTOM - 1) * index_hole_on_x)
, -R_EXTERNAL[1] + (D_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM) / 2
, 0
]) {
// Bolt and nut
translate([0, 0, LENGTH_BOLT_DOOR_GASKET / 2 - T_HDPE_SHEET - T_GASKET_RUBBER]) mirror([0, 0, 1]) metric_countersunk_head_bolt(SIZE_BOLT_DOOR_GASKET, LENGTH_BOLT_DOOR_GASKET, true, OFFSET_NUT_FROM_BOLT_END);
// Washer
translate([0, 0, T_DOOR_SUPPORT_BEAM + T_WASHER_DOOR_GASKET / 2]) washer(T_WASHER_DOOR_GASKET, D_WASHER_DOOR_GASKET, SIZE_BOLT_DOOR_GASKET, centre = true);
}
}
for (index_hole_on_z = [0 : 1 : COUNT_BOLTS_PER_DOOR_GASKET_ON_Z - 1]) {
// Right
translate([
R_EXTERNAL[0] / 2 - (D_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM) / 2
, -D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END - (R_EXTERNAL[1] - D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END * 2) / (COUNT_BOLTS_PER_DOOR_GASKET_ON_Z - 1) * index_hole_on_z
, 0
]) {
// Bolt and nut
translate([0, 0, LENGTH_BOLT_DOOR_GASKET / 2 - T_HDPE_SHEET - T_GASKET_RUBBER]) mirror([0, 0, 1]) metric_countersunk_head_bolt(SIZE_BOLT_DOOR_GASKET, LENGTH_BOLT_DOOR_GASKET, true, OFFSET_NUT_FROM_BOLT_END);
// Washer
translate([0, 0, T_DOOR_SUPPORT_BEAM + T_WASHER_DOOR_GASKET / 2]) washer(T_WASHER_DOOR_GASKET, D_WASHER_DOOR_GASKET, SIZE_BOLT_DOOR_GASKET, centre = true);
}
// Left
translate([
-(R_EXTERNAL[0] / 2 - (D_DOOR_SUPPORT_BEAM - T_DOOR_SUPPORT_BEAM) / 2)
, -OFFSET_BOLTS_FROM_SEAL_END - (R_EXTERNAL[1] - D_DOOR_SUPPORT_BEAM - OFFSET_BOLTS_FROM_SEAL_END * 2) / (COUNT_BOLTS_PER_DOOR_GASKET_ON_Z - 1) * index_hole_on_z
, 0
]) {
// Bolt and nut
translate([0, 0, LENGTH_BOLT_DOOR_GASKET / 2 - T_HDPE_SHEET - T_GASKET_RUBBER]) mirror([0, 0, 1]) metric_countersunk_head_bolt(SIZE_BOLT_DOOR_GASKET, LENGTH_BOLT_DOOR_GASKET, true, OFFSET_NUT_FROM_BOLT_END);
// Washer
translate([0, 0, T_DOOR_SUPPORT_BEAM + T_WASHER_DOOR_GASKET / 2]) washer(T_WASHER_DOOR_GASKET, D_WASHER_DOOR_GASKET, SIZE_BOLT_DOOR_GASKET, centre = true);
}
}
// Glove seals
height_nut_glove_seal = get_metric_bolt_head_height(SIZE_BOLT_GLOVE);
length_bolt_glove_seal = T_GASKET_RUBBER * 2 + T_HDPE_SHEET + T_WASHER_GLOVE + height_nut_glove_seal + OFFSET_NUT_FROM_BOLT_END;
for (index_side = [0 : 1 : 1]) {
mirror([index_side, 0, 0]) {
translate([
OFFSET_GLOVE_HOLE_CENTRES_X / 2
, -R_EXTERNAL[2] * 3 / 4
, 0
]) {
for (index_hole = [0 : 1 : COUNT_BOLTS_PER_GLOVE - 1]) {
rotate([0, 0, 360 / COUNT_BOLTS_PER_GLOVE * index_hole]) translate([0, D_GLOVE_HOLE / 2 + W_DOOR_GASKET / 2, 0]) {
// Bolt and nut
translate([0, 0, length_bolt_glove_seal / 2 - T_HDPE_SHEET - T_GASKET_RUBBER * 2]) mirror([0, 0, 1]) metric_countersunk_head_bolt(SIZE_BOLT_GLOVE, length_bolt_glove_seal, true, OFFSET_NUT_FROM_BOLT_END);
// Washer
translate([0, 0, T_WASHER_GLOVE / 2]) washer(T_WASHER_GLOVE, D_WASHER_GLOVE, SIZE_BOLT_GLOVE, centre = true);
}
}
}
}
}
}
// Shopping
}
$fn = 100;
// test output
glovebox_door();
// door_support_beam(R_EXTERNAL[0] - D_DOOR_SUPPORT_BEAM);
// door_support_beam(R_EXTERNAL[2] - D_DOOR_SUPPORT_BEAM);

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models/glovebox_door/glovebox_door_panel_only.stl Normal file
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