include <../../config.scad>; use <../common/metric_bolt.scad>; use <../common/metric_countersunk_head_bolt.scad>; use <../common/washer.scad>; use <../fixings/angle_bracket_20_20.scad>; use <../fixings/door_hinge.scad>; use <../fixings/mitre_bracket.scad>; use <../glovebox_door/glovebox_door.scad>; use <../glovebox_rear_panel/glovebox_rear_panel.scad>; use <./skeleton_beam.scad>; function get_length_beam_from_total_length_and_count_segments(length_total, count_segments) = (length_total - (count_segments + 1) * D_BEAM_SKELETON) / (count_segments); module glovebox_shell(angle_door_from_closed) { // Shopping echo("Skeleton"); // Model union() { length_beam_on_x = R_INTERNAL[0]; length_beam_on_y = R_EXTERNAL[1]; length_beam_on_z = R_INTERNAL[2]; // X for (index_beam_on_y = [0 : 1 : 1]) { for (index_beam_on_z = [0 : 1 : 1]) { // Beams translate([ 0 , R_SKELETON_BEAM_CENTRES[1] / 2 * (index_beam_on_y == 0 ? 1 : -1) , L_LEG + D_BEAM_SKELETON / 2 + (index_beam_on_z == 0 ? 0 : R_SKELETON_BEAM_CENTRES[2]) ]) rotate([0, 90, 0]) // skeleton_beam(length_beam_on_x); color("silver") import("./skeleton_beam_for_shell_on_x.stl"); // Joints } } // translate([0, 0, L_LEG + D_BEAM_SKELETON / 2]) rotate([0, 90, 0]) skeleton_beam(length_beam_on_x); // Y for (index_beam_on_x = [0 : 1 : 1]) { for (index_beam_on_z = [0 : 1 : 1]) { // Beams translate([ R_SKELETON_BEAM_CENTRES[0] / 2 * (index_beam_on_x == 0 ? 1 : -1) , 0 , L_LEG + D_BEAM_SKELETON / 2 + (index_beam_on_z == 0 ? 0 : R_SKELETON_BEAM_CENTRES[2]) ]) rotate([90, 0, 0]) // skeleton_beam(length_beam_on_y); color("silver") import("./skeleton_beam_for_shell_on_y.stl"); // Joints } } for (index_beam_on_x = [0 : 1 : COUNT_BASE_SUPPORT_BEAMS_ON_Y - 1]) { // Beams translate([ R_INTERNAL[0] / 2 - D_BEAM_SKELETON / 2 - OFFSET_X_BASE_BEAM_SUPPORTS - (index_beam_on_x) * (R_INTERNAL[0] - D_BEAM_SKELETON - OFFSET_X_BASE_BEAM_SUPPORTS * 2) / (COUNT_BASE_SUPPORT_BEAMS_ON_Y - 1) , 0 , L_LEG - D_BEAM_SKELETON / 2 ]) rotate([90, 0, 0]) // skeleton_beam(R_EXTERNAL[1]); color("silver") import("./skeleton_beam_for_shell_base_support.stl"); // Joints for (index_support_on_x = [0 : 1 : 1]) { for (index_support_on_y = [0 : 1 : 1]) { translate([ R_INTERNAL[0] / 2 - D_BEAM_SKELETON / 2 - OFFSET_X_BASE_BEAM_SUPPORTS - (index_beam_on_x) * (R_INTERNAL[0] - D_BEAM_SKELETON - OFFSET_X_BASE_BEAM_SUPPORTS * 2) / (COUNT_BASE_SUPPORT_BEAMS_ON_Y - 1) , 0 , 0 ]) mirror([index_support_on_x, 0, 0]) mirror([0, index_support_on_y, 0]) translate([D_BEAM_SKELETON / 2, R_SKELETON_BEAM_CENTRES[1] / 2, L_LEG]) rotate([180, 0, 0]) // angle_bracket_20_20(); import("../fixings/angle_bracket_20_20.stl"); } } } // translate([0, 0, L_LEG - D_BEAM_SKELETON / 2]) rotate([90, 0, 0]) skeleton_beam(R_EXTERNAL[1]); // Z for (index_beam_on_x = [0 : 1 : 1]) { for (index_beam_on_y = [0 : 1 : 1]) { mirror([index_beam_on_x, 0, 0]) mirror([0, index_beam_on_y, 0]) { // Beams // Main chamber section translate([R_SKELETON_BEAM_CENTRES[0] / 2, R_SKELETON_BEAM_CENTRES[1] / 2, L_LEG + D_BEAM_SKELETON + length_beam_on_z / 2]) // skeleton_beam(length_beam_on_z); color("silver") import("./skeleton_beam_for_shell_on_z.stl"); // Chamber legs translate([R_SKELETON_BEAM_CENTRES[0] / 2, R_SKELETON_BEAM_CENTRES[1] / 2, L_LEG / 2]) // skeleton_beam(length_beam_on_z); color("silver") import("./skeleton_beam_for_shell_leg.stl"); // Joints // Base translate([R_INTERNAL[0] / 2, R_SKELETON_BEAM_CENTRES[1] / 2, L_LEG]) rotate([180, 0, 180]) // angle_bracket_20_20(); import("../fixings/angle_bracket_20_20.stl"); translate([R_SKELETON_BEAM_CENTRES[0] / 2, R_INTERNAL[1] / 2, L_LEG]) rotate([180, 0, -90]) // angle_bracket_20_20(); import("../fixings/angle_bracket_20_20.stl"); // Top - inline /* translate([R_EXTERNAL[0] / 2, R_SKELETON_BEAM_CENTRES[1] / 2, R_EXTERNAL[2] - D_BEAM_SKELETON / 2 + L_LEG]) rotate([-90, 0, 0]) rotate([0, 90, 0]) // mitre_bracket(); import("../fixings/mitre_bracket.stl"); translate([R_SKELETON_BEAM_CENTRES[0] / 2, R_EXTERNAL[1] / 2, R_EXTERNAL[2] - D_BEAM_SKELETON / 2 + L_LEG]) rotate([-90, 90, 0]) // mitre_bracket(); import("../fixings/mitre_bracket.stl"); */ } } } // Support beam legs L_support_leg = L_LEG - D_BEAM_SKELETON; for (index_beam_on_x = [0 : 1 : COUNT_BASE_SUPPORT_BEAMS_ON_Y - 1]) { for (index_beam_on_y = [0 : 1 : COUNT_FEET_PER_BASE_SUPPORT_BEAM_ON_Y - 1]) { // Beam translate([ R_INTERNAL[0] / 2 - D_BEAM_SKELETON / 2 - OFFSET_X_BASE_BEAM_SUPPORTS - (index_beam_on_x) * (R_INTERNAL[0] - D_BEAM_SKELETON - OFFSET_X_BASE_BEAM_SUPPORTS * 2) / (COUNT_BASE_SUPPORT_BEAMS_ON_Y - 1) , -R_SKELETON_BEAM_CENTRES[1] / 2 + (R_SKELETON_BEAM_CENTRES[1]) / (COUNT_FEET_PER_BASE_SUPPORT_BEAM_ON_Y + 1) * (1 + index_beam_on_y) , L_support_leg / 2 ]) // skeleton_beam(L_support_leg); color("silver") import("./skeleton_beam_for_shell_base_support_leg.stl"); // Support translate([ R_INTERNAL[0] / 2 - D_BEAM_SKELETON / 2 - OFFSET_X_BASE_BEAM_SUPPORTS - (index_beam_on_x) * (R_INTERNAL[0] - D_BEAM_SKELETON - OFFSET_X_BASE_BEAM_SUPPORTS * 2) / (COUNT_BASE_SUPPORT_BEAMS_ON_Y - 1) , -R_SKELETON_BEAM_CENTRES[1] / 2 + (R_SKELETON_BEAM_CENTRES[1]) / (COUNT_FEET_PER_BASE_SUPPORT_BEAM_ON_Y + 1) * (1 + index_beam_on_y) + D_BEAM_SKELETON / 2 , L_support_leg ]) rotate([0, 90, 90]) // angle_bracket_20_20(); color("silver") import("../fixings/angle_bracket_20_20.stl"); } } // Rear panel translate([0, R_SKELETON_BEAM_CENTRES[1] / 2, L_LEG + R_EXTERNAL[2] / 2]) glovebox_rear_panel(); // Door translate([0, -R_EXTERNAL[1] / 2 - T_DOOR, L_LEG + R_EXTERNAL[2] - T_DOOR]) rotate([90 - angle_door_from_closed, 0, 0]) glovebox_door(); // Hinges for (index_hinge = [0 : 1 : COUNT_HINGES - 1]) { translate([ -R_INTERNAL[0] / 2 + (R_INTERNAL[0]) / (COUNT_HINGES + 1) * (index_hinge + 1) , -R_EXTERNAL[1] / 2 , L_LEG + R_EXTERNAL[2] ]) { translate([0, D_BEAM_SKELETON / 2 - OFFSET_HINGE_HOLE_CENTRES_Y / 2, 0]) door_hinge(90 + angle_door_from_closed); for (index_bolt = [0 : 1 : 1]) { // On Door mirror([index_bolt, 0, 0]) translate([OFFSET_HINGE_HOLE_CENTRES_X / 2, 0, -OFFSET_HINGE_HOLE_CENTRES_Y / 2]) translate([0, -LENGTH_BOLT_HINGE_ON_DOOR / 2, 0]) rotate([-90, 0, 0]) { // Bolt and nut metric_countersunk_head_bolt(SIZE_BOLT_HINGE, LENGTH_BOLT_HINGE_ON_DOOR, true, OFFSET_NUT_FROM_BOLT_END); // Washer translate([0, 0, LENGTH_BOLT_HINGE_ON_DOOR / 2 - (T_GASKET_RUBBER + T_HDPE_SHEET + T_DOOR_SUPPORT_BEAM + R_HINGE[2] + T_WASHER_HINGE / 2)]) washer(T_WASHER_HINGE, D_WASHER_HINGE, SIZE_BOLT_HINGE, centre = true); } // On Chamber mirror([index_bolt, 0, 0]) translate([OFFSET_HINGE_HOLE_CENTRES_X / 2, D_BEAM_SKELETON / 2, R_HINGE[2]]) // translate([0, -LENGTH_BOLT_HINGE_ON_CHAMBER / 2, 0]) { // T nut translate([0, 0, -R_HINGE[2] - T_BEAM_SKELETON]) mirror([0, 0, 1]) import("../common/br_t_nut.stl"); // Washer translate([0, 0, T_WASHER_HINGE / 2]) washer(T_WASHER_HINGE, D_WASHER_HINGE, SIZE_BOLT_HINGE, centre = true); // Bolt translate([0, 0, -LENGTH_BOLT_HINGE_ON_CHAMBER / 2 + T_WASHER_HINGE]) metric_bolt(SIZE_BOLT_HINGE, LENGTH_BOLT_HINGE_ON_CHAMBER, false, OFFSET_NUT_FROM_BOLT_END); } } } } // Latches for (index_latch = [0 : 1 : 1]) { // Bottom mirror([index_latch, 0, 0]) translate([ R_EXTERNAL[0] / 2 - OFFSET_LATCH_FROM_SIDE , -R_EXTERNAL[1] / 2 , L_LEG ]) { // Plate translate([0, R_DOOR_LATCH_SUPPORT_PLATE[1] / 2, -R_DOOR_LATCH_SUPPORT_PLATE[2] / 2]) difference() { cube(R_DOOR_LATCH_SUPPORT_PLATE, center = true); translate([0, -R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 + D_BEAM_SKELETON / 2, 0]) cylinder(R_DOOR_LATCH_SUPPORT_PLATE[2], SIZE_BOLT_LATCH_PLATE_TO_SKELETON / 2, SIZE_BOLT_LATCH_PLATE_TO_SKELETON / 2, center = true); translate([0, R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 - D_BEAM_SKELETON / 2 * 1, 0]) cylinder(R_DOOR_LATCH_SUPPORT_PLATE[2], SIZE_BOLT_LATCH_TO_PLATE / 2, SIZE_BOLT_LATCH_TO_PLATE / 2, center = true); translate([0, R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 - D_BEAM_SKELETON / 2 * 2, 0]) cylinder(R_DOOR_LATCH_SUPPORT_PLATE[2], SIZE_BOLT_LATCH_TO_PLATE / 2, SIZE_BOLT_LATCH_TO_PLATE / 2, center = true); translate([0, R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 - D_BEAM_SKELETON / 2 * 3, 0]) cylinder(R_DOOR_LATCH_SUPPORT_PLATE[2], SIZE_BOLT_LATCH_TO_PLATE / 2, SIZE_BOLT_LATCH_TO_PLATE / 2, center = true); } // Chamber nut translate([0, D_BEAM_SKELETON / 2, T_BEAM_SKELETON]) import("../common/br_t_nut.stl"); // Chamber washer translate([ 0 , D_BEAM_SKELETON / 2 , -R_DOOR_LATCH_SUPPORT_PLATE[2] - T_WASHER_LATCH_PLATE_TO_SKELETON / 2 ]) washer(T_WASHER_LATCH_PLATE_TO_SKELETON, D_WASHER_LATCH_PLATE_TO_SKELETON, SIZE_BOLT_LATCH_PLATE_TO_SKELETON, centre = true); // Chamber bolt translate([ 0 , D_BEAM_SKELETON / 2 , -R_DOOR_LATCH_SUPPORT_PLATE[2] + LENGTH_BOLT_LATCH_PLATE_TO_SKELETON / 2 - T_WASHER_LATCH_PLATE_TO_SKELETON ]) mirror([0, 0, 1]) metric_bolt(SIZE_BOLT_LATCH_PLATE_TO_SKELETON, LENGTH_BOLT_LATCH_PLATE_TO_SKELETON, false, OFFSET_NUT_FROM_BOLT_END_CHAMBER); // Latch fastener for (index_bolt = [0 : 1 : 2]) { translate([0, -D_BEAM_SKELETON / 2 * index_bolt, 0]) { // Washer translate([ 0 , R_DOOR_LATCH_SUPPORT_PLATE[1] - D_BEAM_SKELETON / 2 , T_WASHER_LATCH_TO_PLATE / 2 ]) washer(T_WASHER_LATCH_TO_PLATE, D_WASHER_LATCH_TO_PLATE, SIZE_BOLT_LATCH_TO_PLATE, centre = true); // Bolt translate([ 0 , R_DOOR_LATCH_SUPPORT_PLATE[1] - D_BEAM_SKELETON / 2 , -R_DOOR_LATCH_SUPPORT_PLATE[2] + LENGTH_BOLT_LATCH_TO_PLATE / 2 - R_LATCH[2] ]) mirror([0, 0, 1]) metric_countersunk_head_bolt(SIZE_BOLT_LATCH_TO_PLATE, LENGTH_BOLT_LATCH_TO_PLATE, true, OFFSET_NUT_FROM_BOLT_END_CHAMBER); } } } // Sides mirror([index_latch, 0, 0]) translate([ R_EXTERNAL[0] / 2 + R_DOOR_LATCH_SUPPORT_PLATE[2] / 2 , -R_EXTERNAL[1] / 2 + R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 , L_LEG + R_EXTERNAL[2] - OFFSET_LATCH_FROM_TOP ]) { rotate([0, 90, 0]) difference() { cube(R_DOOR_LATCH_SUPPORT_PLATE, center = true); translate([0, -R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 + D_BEAM_SKELETON / 2, 0]) cylinder(R_DOOR_LATCH_SUPPORT_PLATE[2], SIZE_BOLT_LATCH_PLATE_TO_SKELETON / 2, SIZE_BOLT_LATCH_PLATE_TO_SKELETON / 2, center = true); translate([0, R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 - D_BEAM_SKELETON / 2 * 1, 0]) cylinder(R_DOOR_LATCH_SUPPORT_PLATE[2], SIZE_BOLT_LATCH_TO_PLATE / 2, SIZE_BOLT_LATCH_TO_PLATE / 2, center = true); translate([0, R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 - D_BEAM_SKELETON / 2 * 2, 0]) cylinder(R_DOOR_LATCH_SUPPORT_PLATE[2], SIZE_BOLT_LATCH_TO_PLATE / 2, SIZE_BOLT_LATCH_TO_PLATE / 2, center = true); translate([0, R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 - D_BEAM_SKELETON / 2 * 3, 0]) cylinder(R_DOOR_LATCH_SUPPORT_PLATE[2], SIZE_BOLT_LATCH_TO_PLATE / 2, SIZE_BOLT_LATCH_TO_PLATE / 2, center = true); } // Chamber nut // translate([0, D_BEAM_SKELETON / 2, T_BEAM_SKELETON]) translate([ -R_DOOR_LATCH_SUPPORT_PLATE[2] / 2 - T_BEAM_SKELETON , -R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 + D_BEAM_SKELETON / 2 , 0 ]) rotate([0, -90, 0]) import("../common/br_t_nut.stl"); // Chamber washer // translate([0, D_BEAM_SKELETON / 2, -R_DOOR_LATCH_SUPPORT_PLATE[2] - T_WASHER_LATCH_PLATE_TO_SKELETON / 2]) translate([ R_DOOR_LATCH_SUPPORT_PLATE[2] / 2 + T_WASHER_LATCH_PLATE_TO_SKELETON / 2 , -R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 + D_BEAM_SKELETON / 2 , 0 ]) rotate([0, 90, 0]) washer(T_WASHER_LATCH_PLATE_TO_SKELETON, D_WASHER_LATCH_PLATE_TO_SKELETON, SIZE_BOLT_LATCH_PLATE_TO_SKELETON, centre = true); // Chamber bolt translate([ -LENGTH_BOLT_LATCH_PLATE_TO_SKELETON / 2 + R_DOOR_LATCH_SUPPORT_PLATE[2] / 2 + T_WASHER_LATCH_PLATE_TO_SKELETON , -R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 + D_BEAM_SKELETON / 2 , 0 ]) rotate([0, 90, 0]) metric_bolt(SIZE_BOLT_LATCH_PLATE_TO_SKELETON, LENGTH_BOLT_LATCH_PLATE_TO_SKELETON, false, OFFSET_NUT_FROM_BOLT_END_CHAMBER); // Latch fastener for (index_bolt = [0 : 1 : 2]) { translate([0, -D_BEAM_SKELETON / 2 * index_bolt, 0]) { // Washer translate([ -T_WASHER_LATCH_TO_PLATE / 2 - R_DOOR_LATCH_SUPPORT_PLATE[2 ] / 2 , R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 - D_BEAM_SKELETON / 2 , 0 ]) rotate([0, 90, 0]) washer(T_WASHER_LATCH_TO_PLATE, D_WASHER_LATCH_TO_PLATE, SIZE_BOLT_LATCH_TO_PLATE, centre = true); // Bolt translate([ -LENGTH_BOLT_LATCH_TO_PLATE / 2 + R_DOOR_LATCH_SUPPORT_PLATE[2] / 2 + R_LATCH[2] , R_DOOR_LATCH_SUPPORT_PLATE[1] / 2 - D_BEAM_SKELETON / 2 , 0 ]) rotate([0, 90, 0]) metric_countersunk_head_bolt(SIZE_BOLT_LATCH_TO_PLATE, LENGTH_BOLT_LATCH_TO_PLATE, true, OFFSET_NUT_FROM_BOLT_END_CHAMBER); } } } } } // Shopping echo(str("Skeleton beam Z: Aluminium box section D8 drilled 20mm x 20mm x ", L_LEG + R_EXTERNAL[2] - D_BEAM_SKELETON, "mm - x4")); echo(str("Skeleton beam Z fixing: Quick connector (6) - x4")); echo("Inner bracket 6mm - x16"); // Rear panel vent duct fasteners // Hinge fasteners echo(str("Door latch support plate fastener nut: M4 T Nut (6) - x4")); echo(str("Door latch support plate fastener bolt: Bolt M4 x ", 1 + 3.2 + R_DOOR_LATCH_SUPPORT_PLATE[2] + T_WASHER_LATCH_TO_PLATE, "mm - x4")); echo(str("Door latch support plate fastener washer: Washer M4 x ", D_WASHER_LATCH_TO_PLATE, "mm x ", T_WASHER_LATCH_TO_PLATE, "mm - x4")); } glovebox_shell();